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SEM Imaging

When viewed in the SEM, signals emitted from the sample as a result of the specimen-primary electron beam interaction include backscattered electrons (BE) and X-rays. For this study, an accelerating voltage of 12 kV and probe current of about 2 nA was used for collecting the BE images, while probe currents of about 10 nA were used for X-ray imaging.

In the BE images, brightness is proportional to the average atomic number of a phase. For the major phases present in portland cement, the phases from brightest to darkest are tetracalcium aluminoferrite (C4AF), tricalcium silicate (C3S), tricalcium aluminate (C3A) and dicalcium silicate (C2S), gypsum, and the resin-filled voids. Because the BE signal is weak, BE images are inherently noisy so that often the noise is reduced by averaging images of the same field of view. Phase identification can then be attempted by segmenting the BE image based on analysis of the greylevel histogram (a histogram of the number of pixels in the image assigned to each greylevel or intensity). While some phase segmentation is possible, a completely accurate separation cannot be based solely on the BE image since several of the phases (such as C 3A and C2S) have similar intensities ( values) even though they differ widely in chemical composition.

To supplement the information content of the BE image, X-ray images are obtained for the elements calcium, iron, aluminum, and sulfur. A typical X-ray spectrum from an energy dispersive X-ray detector appears in Figure 1 as a plot of signal intensity vs energy level. X-ray images are created by slowly scanning the specimen while measuring X-ray counts within energy windows encompassing a peak for the element of interest. Typically, about three hours of scan time is required to obtain a set of 512* 400 X-ray images. These images of X-ray signal intensity can be processed and analyzed in the same manner as the BE image, and can even be combined with the BE image.

Figure 1. X-ray spectrum of tetracalcium aluminoferrite indicating a composition of calcium (Ca), iron (Fe), aluminum (A1), and oxygen (O). The vertical bars indicate the peak window region used for generating an X-ray image


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